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OCM-II Odd-form Component Insertion Machine

Time：2019-05-30 09:45:01
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Ordering Hotline：+86-769-85389385

80's electronics industry has an AI revolution
90's electronics industry has another SMT placement revolution
Today, the birth of Tungson OCM (multi-function shaped component plug-in machine)
Leading the new generation of revolution in the electronics industry

General-purpose, multi-station, multi-function shaped component plug-in machine

1. Modular design, easy to change lines and improve efficiency; 2. The components are accurately inserted to ensure quality and reduce costs; 3, the placement machine software foundation, man-machine intelligent operation interface; 4, preset various types of components and materials, flexible call in the component library; 5, the feeder is embedded in the design, does not occupy the space outside the machine; 6, data management, to avoid human error; 7, with pressure sensing function, automatic identification of pins to improve the quality of the insertion; 8, automatic identification of component polarity function, to avoid component insertion; 9, IC pin forming function, saving secondary investment; 10. Industrial 4.0 mode for powerful software management and remote monitoring.

The board automatically checks the PCB barcode, identifies it and eliminates the entry of the wrong board.

Stable and reliable- Original imported screw, Panasonic servo motor and other main components.

Modular-TungsonOCM-II is easy, easy and fast to replace the feeder. ◆ It takes only 2 minutes to replace a set of feeders; ◆ Quick pull joint design, nozzle or pneumatic finger replacement only takes 20 seconds; ◆The feeder is equipped with a communication connection socket, plug and play; ◆The changeover time is 80% less than the same type of mechanical equipment; ◆Can be switched to bulk, belt, tube, and tray loading stations; ◆ Built-in DC power supply system to prevent accidents caused by improper operation of personnel.

Centering System-High-precision pin-pair identification and component shape analysis function, complete implementation of precision-shaped components .

Software- ◆CHP system can monitor various production conditions such as production cycle and efficiency in real time; ◆Automatically develop MT-6D system, integrated numerical control 12 vibration source amplitude parameters; ◆ PCB reference point and coordinate copying is easy, greatly reducing programming time; ◆With PCB bad board identification function to avoid wasting component materials; ◆Offline programming (*1), preset production line feeding configuration and insertion mode; ◆PPVC program simulation function, for the assembly distribution, moving routes, for the preview.

Sucker-The nozzle is easy to fold and fits for the pick-up of many special-shaped components, especially when it is used in a multi-purpose machine. The mouth is replaced quickly and the transfer line is efficient.



Pneumatic finger-Tungson's self-developed pneumatic finger is easy to assemble and disassemble, suitable for the grasping of many special-shaped components, with strong compatibility and stability. reliable.

project	parameters
Host
Transfer track height from the ground	930±30mm
Device Dimensions	L1670*W1620*H1690mm(*4)
host net weight	About approx.1000kg
Placement/Instrumentation Fastest	2400cph
PCB Transfer System
Loadable PCB board size	L50*W50-L490*W420mm
Fixed edge position	front end
PCB transfer direction	L-> R or r-> L
PCB transfer thickness	0.8-3.0
Transfer track adjustment method	Digital Auto-Width Adjustment Digital Control
Conveyor belt and track maximum load	3.0Kg
Up/Down components can pass height	Up 45/ Down 15
Package Platform
X/Y/Z axis repeatability	±0.01mm
X/Y axis drive method	Servo Motor
R-axis repeatability	≤±0.1°
Drive mode for each cartridge head (Z and R axes)	Independent Servo Motor
How to replace the nozzle/gas finger	Speed ??Dial Connector
Positive/negative pressure switching	Component Library Edit
Pressure sensing function	Level optional
Number of loadable stations	3+3 (or above)
Configurable various supply stations	Bulk, belt, tube, panel, multi-disc (*z)
Electrical System
SMEMA Online Signal Interface	European 14-pin SMEMA socket
Power Requirements	Single-phase 220V-240V 20A 2 group
Software
Operating System	Win7 (Genuine Software Licensed)
Main Program Software	Human Machine Intelligence Software
Programming data for PCB board storage	≥200
Editable component type in component library	Max.999
File import format	CAD/TXT
Other software features	Offline programming Off-line Programming(*1)Barcode scanning&identification(*3)
Teaching and Visual Systems
CCD Video Camera	Upper 2nd, 2nd
Component/Pin Alignment	Lower camera discrimination
Coordinate copy of the PCB PCB	0°/90°/180°/270°Copy
Check the Bad-mark of the puzzle	Upper camera check
Safety Device
Safety Door Equipment	Induction switch, open the door and stop it
Pressure failure alarm	Positive pressure or vacuum
CE Security Standards	Preparation
Other parameters
Packageable component size (L*W*Hmm)	3*3*5 - 40*40*45 (with pin length)
Pressure gas input requirements	4-7 kg/cubic meter

Remarks: *1=Options *2=Development projects *3=Conditional restrictions *4=No signal tower lights, monitors, mouse and keyboard trays

Security Considerations
•Before using, please read the instruction manual carefully and use it correctly.	• In order to use the products listed in the catalog safely, please check carefully the operating instructions and equipment warnings attached to the equipment, whether during the operation or when the product is stopped. After the notice, proceed to the correct operation.